TRUCK TYRE RETREADS 

Material

NR based

NR-BR blend Based

Light Duty (LCV)\

NR (RSS-I)

100.0

75.0

80.0

Pilmast-7

0.1

0.1

0.1

Cis-polyutadiene

--

25.0

20.0

Zinc oxide

5.0

5.0

5.0

Stearic Acid

2.5

2.5

2.5

Pilnox TDQ

1.0

1.0

1.0

Pilflex 13/pilflex

0.5

0.5

0.5

ISAF Black

--

--

65.0

HAF Black

50.0

50.0

--

Highly Aromatic

6.0

12.0

20.0

Paraffin wax

1.0

1.0

1.0

Pilcure DCBS

0.7

--

--

Pilcure MOR

--

0.8

1.2

Pilgard PVI-50

--

0.3

0.4

Insoluble sulphur
(100% active basis)

2.4

1.6

1.6

Cure    150°C-25min   150°C-25min   150°C-20min

 

AUTO TUBES (HEAVY DUTY)
                                                  

Material

Passenger Car
NR based

Two-Wheeler
Auto NR-based

Auto Tubes
Butyl rubber
based

NR (RSS-I)

100.0

100.0

--

Pilmast 7

0.1

0.1

--

Butyl 301

--

--

100.0

Zinc oxide

5.0

5.0

5.0

Stearic Acid

1.5

1.5

1.0

Pilnox TDQ

1.5

1.5

--

Pilflex 100

0.3

0.3

0.5

FEF Black

30.0

20.0

65.0

Ppt. Calcium Carbonate

20.0

30.0

--

Naphtenic oil

7.5

5.0

--

Paraffinc oil

--

--

20.0

Paraffin wax

1.0

1.0

1.0

Pilcure CBS

1.0

1.2

--

Pilcure MBT

--

--

0.5

Pilcure TMTD

0.2

0.2

1.0

Pilgard PVI-50

0.3

0.3

--

Sulphur 1.25

1.25

1.25

1.8

 

TREADS & SIDEWALL FOR TWO-WHEELER AUTO TYRES
                                                  

Material

NR- SBR blend
Based tread

SBR based
tread

Sidewall

NR (RSS-I)

50.0

--

50.0

Pilmast 7

0.05

--

0.05

SBR 1712

68.75

137.5

68.75

Zinc oxide

5.0

5.0

5.0

Stearic Acid

2.0

2.0

2.0

Pilnox TDQ

1.5

1.5

1.0

Pilflex 13

1.0

1.0

1.5

Pilflex 100

0.5

0.5

0.5

HAF Black

70.0

70.0

--

GPF Black

--

--

60.0

Highly Aromatic

10.0

5.0

5.0

CI Resin

2.0

3.0

3.0

Blended wax

1.5

1.5

1.5

Pilcure CBS

1.2

1.3

1.2

Pilgard PVI-50

0.25

0.30

0.25

Sulphur 2.2

2.2

2.0

1.8

Cure 155°C-17min 155°C-17min 155°C-17min

 

MICROCELLULAR SHEETS (FOOTWEAR)      

Material

Premium

Quality

General

Purpose

Quality

Commerical

Quality

NR (RSS-I)

35.0

45.0

50.0

Pilmast 7

0.05

0.05

0.05

SBR 1958

65.0

55.0

50.0

Microcellular crumb

50.0

60.0

80.0

Zinc oxide

5.0

5.0

5.0

Stearic Acid

4.0

4.0

4.0

Pilnox SP

2.0

1.5

1.0

Aluminium silicate

50.0

40.0

40.0

Hard clay

50.0

80.0

100.0

Wood Rosin

4.0

4.0

5.0

Petroleum jelly/naphthenic oil

5.0

5.0

5.0

Paraffin wax

1.0

1.0

1.0

DNPT Blowing agent

3.0

4.5

6.0

Diethylene Glycol

2.0

2.0

3.0

Pilcure F

1.3

1.4

1.5

Sulphur

2.2

2.3

2.3

Titanium dioxide & colour

q.s

q.s

q.s

Cure

150°-8 min

150°-8 min

150°-8 min

 

 

 

HAWAI SHEETS & STRAP 

Material

Premium

Quality

sole

Commercial

Quality

Sole

Strap

NR (RSS-I)

70.0

80.0

100.0

Pilmast 7

0.07

0.08

0.2

SBR 1958

30.0

20.0

-

Hawai crumb

30.0

70.0

-

Zinc oxide

5.0

5.0

5.0

Stearic Acid

4.0

4.0

 1.5

Pilnox SP

1.0

1.0

1.0

Aluminium Silicate

40.0

20.0

-

China Clay

80.0

100.0

30.0

Pptd Calcium carbonate

-

-

 40.0

Naphthenic oil/petroleum jelly

10.0

10.0

5.0

Paraffin wax

1.0

1.0

0.5

DNPT Blowing agent

6.5

7.0

-

Diethylene Glycol

2.0

2.0

-

Pilcure F

1.2

-

1.2

Pilcure ZDT

-

1.0

-

Sulphur

2.3

2.4

2.0

Titanium dioxide and colour

q.s

q.s

q.s

Cure

150°C-8 min

150°C-6min

150°C-6 min

 

 

CONVEYOR BELT COVERS 

Material

Super

Quality

Heat

Resistant

Food Contant

(White)

NR (RSS-I)

100.0

100.0

100.0

Pilmast 7

0.2

0.2

0.2

Zinc oxide

5.0

5.0

5.0

Stearic Acid

2.0

2.0

2.0

Pilnox TDQ

1.5

2.0

-

Pilnox SP

-

-

2.0

Pilflex 13/pilflex 100

0.5

0.5

-

HAF Black

45.0

45.0

-

Aluminium Silicate

-

-

50.0

Aromatic oil

6.0

6.0

-

Naphthenic oil

-

-

5.0

CI Resin

2.0

2.0

2.0

Paraffin wax

0.5

0.5

1.0

Pilcure CBS

0.8

1.3

0.8

Pilcure TMTD

0.05

0.4

0.2

Pilgard PVI-50

0.20

0.25

-

Sulphur

2.3

0.70

2.75

Titanium dioxide

-

-

q.s

Cure

140°C-15 min

140°C-20 min

140°C-30 min

 

  HARNDESS IRHD

Material

40

50

60

NR (RSS-I)

100.0

100.0

100.0

Pilmast 7

0.1

0.1

0.1

Zinc oxide

5.0

5.0

5.0

Stearic Acid

1.5

1.5

1.5

Pilnox TDQ

1.0

1.0

1.0

HAF Black

1.0

3.0

5.0

China  clay

-

35.0

35.0

Whiting

100.0

85.0

75.0

Naphthenic oil

30.0

20.0

12.0

Pilcure MBTS

1.3

1.3

1.3

Pilcure TMTD

0.2

0.2

0.2

Sulphur

1.5

1.5

1.5

Cure

160°C-6min

160°C-6min

160°C-6min

 
 

Material

40

50

60

NR (RSS-I)

100.0

100.0

100.0

Pilmast 7

0.1

0.1

0.1

Zinc oxide

5.0

5.0

5.0

Stearic Acid

1.5

1.5

1.5

Pilnox TDQ

1.0

1.0

1.0

HAF Black

1.0

3.0

5.0

China  clay

-

35.0

35.0

Whiting

100.0

85.0

75.0

Naphthenic oil

30.0

20.0

12.0

Pilcure MBTS

1.3

1.3

1.3

Pilcure TMTD

0.2

0.2

0.2

Sulphur

1.5

1.5

1.5

Cure

160°C-6min

160°C-6min

160°C-6min

 

MOULDED PRODUCTS-NBR BASED (OIL RESISTANT) 

Hardness, IRHD 

Material

60

70

80

Medium CAN-Nitrile Rubber

95.0

95.0

100.0

SBR 1502

5.0

5.0

-

Zinc Oxide

5.0

5.0

5.0

Stearic Acid

1.5

1.5

1.5

Pilnox TDQ

1.5

1.5

1.5

Pilflex-100

0.5

0.5

0.5

HAF Black

30.0

30.0

30.0

SRF Black

20.0

35.0

40.0

DOP

12.0

10.0

12.0

CI Resin

5.0

5.0

5.0

Paraffin Wax

1.0

1.0

1.0

Aromatic Oil

10.0

-

-

Pilcure MBTS

1.0

1.0

1.0

Pilcure TMTD

1.0

1.0

1.0

Sulphur

1.0

1.0

1.0

Cure

160°C-5 min

160°C-5 min

160°C-5 min

 

MOULDED PRODUCTS-POLYCHLORPRENE BASED 

Hardness, IRHD

Material

60

70

80

Polychiloroprene W-Tyre

100.0

100.0

100.0

Light Magnesium oxide

4.0

4.0

4.0

Stearic Acid

0.5

0.5

0.5

Pilflex 100

0.5

0.5

0.5

SRF Black

35.0

45.0

65.0

China clay

25.0

60.0

100.0

Aromatic oil

10.0

15.0

20.0

Paraffin wax

1.0

1.0

1.0

CI Resin

2.5

4.0

5.0

Pilcure MBTS

0.2

0.25

0.3

Ethylene Thiourea

0.6

0.6

0.75

Zinc oxide

5.0

5.0

5.0

Cure

150°C-15min

150°C-15min

150°C-15min

 

MOULDED PRODUCTS-EPDM BASED 

Hardness, IRHD

Material

60

70

80

EPDM (Med-ENB)

100.0

100.0

100.0

Zinc oxide

5.0

5.0

5.0

Stearic Acid

2.0

2.0

2.0

Pilnox TDQ

2.0

2.0

2.0

Pilflex 100

0.5

0.5

0.5

FEF Black

100.0

100.0

100.0

SRF Black

50.0

80.0

100.0

Naphthenic oil

80.0

90.0

90.0

Pilcure MBT

1.5

1.5

1.5

Pilcure TMTD

0.8

0.8

0.8

Pilcure ZDC

2.5

2.5

2.5

Sulphur

2.0

2.0

2.0

Cure

160°C-12min

160°C-12min

160°C-12min

 

 

 

MISCELLANEOUS PRODUCTS 

   Paddy Dehusking Rollers 

Medium CAN Nitrile Rubber

100.0

Sulphur

5.0

Zinc Oxide

5.0

Stearic Acid

1.5

Pilnox TDQ

1.0

Ppt Silica

65.0

Hexa Modified PF Resin

20.0

DOP

5.0

Titanium Dioxide

10.0

Diethylene Glycol

3.0

Pilcure CBS

1.2

Pilcure MBT

0.2

Cure

Press 150°C 90 min

Post cure – 2 hrs. 130°C

 

MISCELLANEOUS PRODUCTS

 

Material

Hot Water

Botle

Feeding

Bottle

Teat

Injection

Bottle

Cap

Pale  Crepe

100

100

100

Zinc oxide

5

-

3

Stearic Acid

1

-

1

Zinc Stearate

-

1

-

 Pilnox SP

2

0.5

1

Ppt calcium carbonate

40

-

60

Ppt Barium sulphate

-

-

40

China clay

40

-

-

Naphthenic oil

6

-

-

Paraffinic oil

-

-

5

Paraffin wax

1

-

1

Pilcure F

1.2

-

-

Pilcure TMTD

0.1

-

0.2

Pilcure ZDC

-

0.4

0.4

Sulphur

1.5

1.5

1.5

Titanium dioxide and colour

q.s

-

q.s

Cure

150°C-8 min

150°C-12 min

150°C-10min

 

HOSE 

Material

Water Suction

& Discharge

(tube & cover)

Braided Textile

Reinforcement

 

 

Tube

Cover

NR (RSS)

90

80

100

Polybutadiene rubber

10

20

-

Zinc oxide

5

5

5

Stearic Acid

1

1

1

Pilnox TDQ

1

1

1

FEF Black

15

35

40

China  clay

100

100

80

Whiting

100

80

80

Naphthenic oil

5

5

10

Mineral Rubber

5

3

3

Paraffin wax

1

1

1

Pilcure MBTS

1

1

1

Sulphur

2.4

2.6

2.0

Cure

150°C-20 min

150°C-20 min

150°C-20 min

 

 

HOSE

 

Air Hose

(Low Pressure)

T-1, T-2

Air Hose

(High Pressure)

T-3

Material

Tube

Cover

Tube

Cover

NR (RSS)

80.0

100.0

80.0

100.0

Pilmast 7

0.08

0.1

0.08

0.1

Polybutadiene rubber

20.0

-

20.0

-

Zinc oxide

5.0

5.0

5.0

5.0

Stearic Acid

1.0

1.0

1.0

1.0

Pilnox TDQ

1.0

1.0

1.0

1.0

Pilflex 100

-

0.3

-

0.3

FEF Black

40.0

40.0

45.0

45.0

China  clay

75.0

100.0

60.0

50.0

Whiting

75.0

-

50.0

-

Naphthenic oil

5.0

10.0

5.0

10.0

Wood Rosin

3.0

3.0

2.0

2.0

Paraffin wax

-

1.0

-

1.0

Pilcure MBTS

1.2

1.2

1.2

1.2

Sulphur

2.3

1.75

2.3

1.75

Cure

150°C-20min

150°C-20min

150°C-20min

150°C-20min

 

 

CONVEYOR BELT FABRIC RUBBERISING 

Material
Super

Quality

Heat

Resistant

Synthetic

Fabric

(Nylon)

NR (RSS-I)

100.0

100.0

100.0

Pilmast 7

0.3

0.3

0.3

Zinc oxide

5.0

10.0

5.0

Stearic Acid

1.0

1.0

1.0

Pilnox TDQ

0.7

1.0

1.0

pilflex 100

0.4

0.5

0.5

SRF Black

15.0

15.0

30.0

Silica (ppted)

-

-

10.0

Pptd Calcium carbonate

25.0

25.0

-

CI Resin

7.5

5.0

5.0

Aromatic oil

10.0

10.0

-

Pilcure CBS

1.0

1.0

1.0

Pilcure TMTD

0.05

0.5

-

Pilgard PVI-50

0.30

-

0.3

Sulphur (Insoluble)

2.6

0.75

2.8

Resorcinol

-

-

2.5

Resimene 3560

-

-

1.6

Cure

140°C-12 min

140°C-15min

140°C-25 min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V-BELT COMPOUNDS 

Material

Base

Cushion

Jacket

Friction

NR (RSS-I)

60.0

100.0

80.0

Pilmast 7

0.06

0.3

0.3

SBR 1502

40.0

-

20.0

Zinc oxide

10.0

5.0

5.0

Stearic Acid

1.5

0.5

1.0

Pilnox TDQ

1.5

1.0

1.0

Pilflex 13

0.5

-

0.5

pilflex 100

0.5

0.3

0.5

GRF Black

75.0

30.0

20.0

Ppted silica

15.0

-

-

Ppted calcium carbonate

-

-

20.0

CI Resin

5.0

3.0

5.0

Naphthenic oil

5.0

5.0

5.0

Pilcure MOR

1.0

1.0

1.0

Pilcure MBT

0.2

0.2

0.2

Pilgard PVI-50

0.3

0.2

0.2

Sulphur

2.75

2.5

2.5

Cure

150°C-15 min

150°C-15 min

150°C-15 min